There are severl different steps involved in the manufacture of wipes. The process begins with the non-woven fabric being fed through coating machinery. It is then treated with a cleansing solution. Once the cloth is coated, it is packaged either folded or stacked. Then, it is ready for sale.
Non-woven fabric is a fabric with multiple layers of separate fibres, bonded together by chemical, thermal, or mechanical processes. These fabrics are generally planar in shape and are very flexible. After the second world war, the non-woven industry boomed due to its low cost and high production rates.
Wipes made of non-woven fabric are soft and absorbent and can be laundered. Non-woven fabric is a versatile fabric, offering a high level of resistance to handling, elongation, and a low cost. Moreover, non-woven fabrics do not need expensive chemical additives or long drying times.
Non-woven fabrics are used for many different wet wipe applications, including baby wipes. Today, non-woven fabrics are also used in feminine hygiene wipes, make-up wipes, and disinfecting wipes. Moreover, these fabrics can hold various cleaning liquids, such as disinfectants, Armor-All treatment, and antimicrobial agents.
Skidded systems for manufacturing wipes offer a variety of advantages. They are easy to transport and do not require the installation of large equipment. In addition, skidded systems are designed to be more cost-effective than traditional process systems. For example, a skidded system can be constructed at a fabrication facility while the plant site is being upgraded. Nonetheless, skidded systems are not suitable for all process parts. Larger components should be manufactured using traditional methods.
Skidded systems for manufacturing wipes typically consist of multiple PD pumps equipped with mass flow meters. These pumps draw water from a source and various raw materials from drums or totes. They then mix the materials in the proper ratio and feed spraying machines on wet wipe packing lines. This eliminates the need for large-scale mixing tanks. A single skidded system can produce a blended fluid on demand.
There are several types of amphoteric surfactants used in wipes. These compounds have excellent wetting and detergent properties and also serve as anti-static agents. They are used in baby shampoo, baby wipes, and hospital cleansers. Some are mild, while others have a harsher chemical profile.
The preferred amphoteric surfactants are non-volatile, which means that they do not decompose at ambient temperature and atmospheric pressure. This allows them to remain on the target surface and impart a long-lasting anti-static effect. In addition, amphoteric surfactants are generally present in amounts of 0.05% to 15%.
Amphoteric surfactants have a broad pH range, excellent surface-active properties and good compatibility with other types of surfactants. Because they have good surface-active properties, they are often used in cleaning agents and cosmetics. They also have a low toxicity and are widely used in personal care products.
Wipes come in two basic types: wet and dry. The former are generally packaged in plastic films that are pressed tightly, while the latter are folded and stacked one on top of the other. The latter are a good choice for small-sized wipes, as they are easily transportable and fresh every time.
In addition to flat packs, wipes can also come in tubs and other containers. They are available in different sizes and in different opening mechanisms. Some wipes use rigid “click” closures while others use a flip-top molded fitment. The latter is engineered to keep wipes fresh after repeated package opening. These two types of packaging provide flexibility in product design and cost. Moreover, they offer excellent shelf impact and are a great choice for any wipes product.
One common method of selling wet wipes is in canisters. These plastic containers take the form of cylinders. Wipes sold in canisters are typically larger-count varieties. Some companies even offer refill canisters for their products. Another popular option is flatpacks, also known as flow packs. They come in a variety of sizes, and are also convenient for travel.